Work-in-Process Software for Real-Time Visibility in Manufacturing

BarScan Technologies offers powerful Work-in-Process (WIP) tracking software that can work stand-alone or by automatically exchanging data with a broad range of ERP or accounting systems, quality control, process control and test systems.  Our advanced, modular software solution provides improvements for your manufacturing operation with measurable ROI allowing you to:

• Collect operational data in real-time, including data from process control and test systems, sensors, scales and other sources of data
• Collect activity-based cost data in real-time so cost overruns on jobs can be spotted quickly and action taken before other customer orders are impacted, including labor time data and allocated vs. actual time comparisons
• Label product packaging containers automatically and in real-time to comply with each customers specific requirements and prevent rejections or penalties due to mislabeling
• See production problems easily, as they occur, and take immediate corrective action
• Provide information to customers about the real-time status of their orders through web-portals or mobile devices
• Exchange data between systems automatically so information is shared between departments as soon as it is available or approved for release--including data between ERP, Accounting, CRM, E-Commerce, EDI, shipping/transport customer, supplier and third party logistics systems
• Provide real-time alerts and warnings when mistakes have been--or are about to be made
• Collect traceability data of materials so the source of any defects can be determined quickly and corrective action taken before resulting in a major recall--including process data needed by manufacturing engineers to determine probable cause and effect
• Make operational status available in real-time, including customer orders, jobs, inventory, work-in-process, receipts and shipments

Track Materials In Real Time For Immediate Visibility

With Work-in-Process software, materials are tracked online in real time, allowing immediate visibility into a work order and immediate responsiveness if action is needed.  

Track the raw materials used in each step, the flow of materials into and out of each job step, and the finished goods after the final step.

Cloud Printing:  Print to Any Cloud-Connected Printer with No Infrastructure

Design, Upload, Access and Print High Quality Barcode Labels, QR Code Labels, Variable Data Labels, and Reports from Cloud.

Control your Label Printing Applications. Upload Label Layouts and Print Labels from Anywhere. Our Cloud Solution enables you to Print Labels from anywhere through Cloud, WebApp and Browsers.

Cloud Hosted Label Printing Solution. Complete Solution can be hosted in Cloud and Accessible anywhere for Printing of Labels to locally connected printers.

Print to Locally Connected Printers from Cloud. Most of the Printer Types are supported. Thermal Label Printers, Receipt Printers, Tag Printers, ID Card Printers, Inkjet & Laser Printers, Dot Matrix Printers.

The cloud label printing means no servers and no on-premises software

Cloud Printing is a way to enable seamless cloud printing of all your label formats to or from any of your locations, without adding any on-premises software or servers.

No other barcode labeling software can offer this.

       Perfect for companies that want to minimize computing infrastructure within their facilities

       Perfect for companies with approval workflows for compliance labeling

       Easy, web-based solution deployable anywhere

Easy, Cloud Printing Solution Connects to Virtually any Business System

With the Cloud Print BarScan API and a compatible cloud-connected printer from Zebra or SATO, you can authorize any employee with internet access to securely print stored label formats from or to any location as required by your workflow.

Cloud Printing is powered by Bartender / NiceLabel, an enterprise Label Management System (LMS).  It gives you centralized control over all your label formats with a cloud-based label designer and web-based document management system, while minimizing the need for additional IT infrastructure.  BarScan Technologies is an Integrator Partner with Bartender / NiceLabel.

Here is a complete overview of Zebra latest RFID + barcode-enabled mobile computers, including models, technologies, and advantages optimized for industrial, retail, logistics, and healthcare use in India and globally:

Core Technologies

• UHF RFID (RAIN EPC Gen2): Integrated or sled-based, with read ranges from 6 ft (EM45) to 60+ ft (MC3300xR)
• SE Series Imagers: SE55, SE4710, SE4850 for high-speed 1D/2D barcode captureeven damaged labels
• Android Enterprise OS: Android 14-17 ready, with Zebras hardened enterprise layer
• Zebra DNA Suite: Includes LifeGuard for Android, StageNow, Device Tracker, Device Guardian
• AI Capabilities: EM45 supports on-device AI for smart scanning, transcription, shelf analysis
• Security: Biometric login, facial recognition, multifactor authentication
• Durability: IP65/IP68 ratings, drop-tested, water-resistant, glove-compatible screens
• Workstation Connect: EM45 can convert into a desktop workstation via cradle

Key Advantages

Industrial automation is commonly used in

• Material handling routing sorting packaging palletizing
• Manufacturing assembly count test quality control etc
• Identification labeling marking
• Verification weight check height check temperature check colour check etc
• Process controls temperature pressure humidity levels etc
• 
  

Automating conveyor lines:

• Use bar code scanners and conveyor controls to automatically route packages to different sections of the conveyor commonly used for work in process picking from racks and sorting to different carriers
• Use bar code scanners and print and apply systems to scan a carton automatically print and apply shipping and contents labels and then scan again to ensure the right label was applied
• Use bar code scanners and signal beacons audible alarms or email to notify someone if the barcode on a label does not match what the system is expecting
• Use bar code scanners and inline scales to ensure a package weighs within a set tolerance of what the system is expecting

Automating manufacturing equipment:

• Automation can be used with PLCs Programmable Logic Controllers to determine if a component passed or failed a test and then automatically print the appropriate label
• Automation can be used with legacy manufacturing equipment nonnetworked to obtain operation and production information such as temperature and piece count and make it available on the network in real time

Automating security functions:

• Automation can be used with access control using RFID badges with strategically located RFID readers Employee movement can be detected and sent to an application server to restrict access unlock gates automatically stop equipment activate signals or send emails.
• Use with sensors such as light curtains with application servers to stop equipment activate signal beacons log the time date of occurrences and send emails.