Product Description
Automation Systems include Programmable Controllers that support machine control and Network Software products to support easy information exchange with host systems
The goal is to examine repetitive or error prone processes and determine if automation can be used to improve it Industrial automation is the combination of various sensors data collection hardware controls software business rules and logic to improve efficiencies or reduce errors in a process
Industrial automation is commonly used in
- Material handling routing sorting packaging palletizing
- Manufacturing assembly count test quality control etc
- Identification labeling marking
- Verification weight check height check temperature check colour check etc
- Process controls temperature pressure humidity levels etc
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Automating conveyor lines:
- Use bar code scanners and conveyor controls to automatically route packages to different sections of the conveyor commonly used for work in process picking from racks and sorting to different carriers
- Use bar code scanners and print and apply systems to scan a carton automatically print and apply shipping and contents labels and then scan again to ensure the right label was applied
- Use bar code scanners and signal beacons audible alarms or email to notify someone if the barcode on a label does not match what the system is expecting
- Use bar code scanners and inline scales to ensure a package weighs within a set tolerance of what the system is expecting
Automating manufacturing equipment:
- Automation can be used with PLCs Programmable Logic Controllers to determine if a component passed or failed a test and then automatically print the appropriate label
- Automation can be used with legacy manufacturing equipment nonnetworked to obtain operation and production information such as temperature and piece count and make it available on the network in real time
Automating security functions:
- Automation can be used with access control using RFID badges with strategically located RFID readers Employee movement can be detected and sent to an application server to restrict access unlock gates automatically stop equipment activate signals or send emails.
- Use with sensors such as light curtains with application servers to stop equipment activate signal beacons log the time date of occurrences and send emails.
Advanced PLC-Based AutomationThe system utilizes Programmable Logic Controllers (PLCs) to ensure seamless automation and precision control in various industrial processes. With automation grade set to automatic, it drastically reduces manual intervention, enhances productivity, and increases reliability for industrial operations of all scales.
Customizable and Durable DesignManufactured from high-grade mild steel or stainless steel, the automation system is engineered for durability and flexibility. Customers can select specifications such as power consumption type, phase compatibility, and material, customizing the solution to match their unique production needs and operational environments.
Nationwide Service and SupportServing as a distributor, exporter, manufacturer, service provider, and supplier, our reach spans across all of India. We provide end-to-end service, from system consultation and installation to after-sales maintenance, ensuring your operations remain optimized with minimal downtime.
FAQ's of Industrial Automation:
Q: How is the Industrial Automation Control System installed and integrated into existing processes?
A: Installation involves conducting a site assessment, customizing the control system based on your application, and integrating it with existing equipment. Our skilled technicians ensure seamless PLC programming and system commissioning, minimizing production disruptions and facilitating a smooth transition.
Q: What industries can benefit from your PLC-based automation system?
A: Industries such as manufacturing, pharmaceuticals, food processing, automotive, textiles, and more can benefit from our system. Its versatility in handling different voltages, phases, and materials makes it suitable for a wide range of industrial applications across India.
Q: When is the right time to upgrade to a PLC-based industrial automation system?
A: Upgrading is recommended when your current processes face issues like frequent errors, production delays, or high manual intervention. A PLC-based system enhances accuracy, consistency, and allows for easy scalability as your business grows.
Q: Where do you offer installation and after-sales support for this automation system?
A: We provide comprehensive services, including installation and support, throughout India. Whether your facility is in a metro city or a remote region, our team ensures swift response and ongoing technical assistance.
Q: What is the typical process for customizing the system according to specific power and phase requirements?
A: Our process starts with understanding your operational needs and evaluating site conditions. Based on this, we recommend suitable voltage (220-415 V), frequency (50/60 Hz), and phase (single or three-phase) configurations to ensure optimal performance and safety.
Q: How does the use of mild steel or stainless steel materials enhance the system's longevity?
A: Using mild steel or stainless steel imparts strength, corrosion resistance, and durability to the system. This ensures the automation equipment can withstand demanding industrial environments and offers a longer service life with lower maintenance costs.
Q: What key benefits does your industrial automation solution offer businesses?
A: Key benefits include improved production efficiency, reduced operational downtime, enhanced accuracy, lower labor costs, and easy adaptability for future upgrades. This advanced automation system ultimately drives better output quality and cost savings for businesses.
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