Industrial Print and Apply Systems, below mentioned are details including their types, features, and use cases--are meant for high-speed, high-accuracy labeling in manufacturing and logistics environments.
What Is an Industrial Print & Apply System?
An automated solution that prints variable data (e.g., barcodes, batch codes, expiry dates) and immediately applies labels to products, cartons, or pallets. It integrates with ERP/WMS systems and supports real-time traceability.
Core Components
- Print Engine: Industrial-grade thermal transfer or direct thermal printer (Zebra, SATO, etc.)
- Applicator: Mechanism that applies the label--varies by surface and speed
- PLC Controller: Manages print/apply timing, communicates with upstream systems
Types of Applicators
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Type
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How It Works
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Best For
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Tamp
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Pneumatic/electric arm presses label onto surface
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Flat boxes, cartons, static lines
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Tamp-Blow
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Vacuum pad holds label, burst of air applies it without contact
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Fragile items, contoured surfaces
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Wipe-On
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Label dispensed and wiped onto moving product via brush/roller
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High-speed lines, cylindrical cans
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Blow-On
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Air burst propels label from pad to product
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Irregular shapes, non-contact labeling
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Corner-Wrap
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Label applied to one panel and wrapped around adjacent side
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Shipping boxes, pallet corners
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Key Features
- Variable Data Printing: GS1, UDI, QR codes, batch codes
- Speed: Up to 50+ labels/min depending on label size and applicator type
- Resolution: Typically 300 dpi for barcode clarity
- Label Size Range: 20 mm to 150 mm wide; customizable
- Integration: Ethernet/IP, OPC-UA, Modbus, web-based UI
- Compliance: ISO/IEC 15416, ANSI grading, CFR Part 11 (pharma)
We can also help shortlist systems based on your target throughput, label material, and surface geometry. Contact us today.
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